Product Introduction
This unit is a device that can simultaneously complete drying and granulation. According to the process requirements, the pressure, flow rate, and nozzle size of the material liquid pump can be adjusted to obtain the required spherical particles in a certain size ratio.
Working principle
The working process of this unit involves the high-pressure input of material liquid through a diaphragm pump, spraying mist like droplets, and then flowing down in parallel with hot air. Most of the powder particles are collected by the bottom discharge port of the tower, and the exhaust gas and its small powder are separated by a cyclone separator. The exhaust gas is discharged by a suction fan, and the powder is collected by a pollination tube located at the lower end of the cyclone separator. The fan outlet can also be equipped with a secondary dust removal device, with a recovery rate of 96-98% or more.
Performance characteristics
The drying speed is fast, and the surface area of the material liquid is greatly increased after atomization. In the hot air flow, 95% -98% of the water can be evaporated in an instant, and the drying time only needs tens of seconds to tens of seconds, which is particularly suitable for drying heat sensitive materials.
All products are spherical particles with uniform particle size, good flowability, good solubility, high product purity, and good quality.
◎ Wide range of use, according to the characteristics of the material, it can be dried with hot air or granulated with cold air, with strong adaptability to the material.
Easy and stable operation, convenient control, and easy implementation of automated tasks.
Adapt to materials
Spray drying granules:
Chemical industry: including catalysts, resins, synthetic laundry detergent, oils and fats, ammonium sulfate, dyes, dye intermediates, white carbon black, graphite, ammonium phosphate, etc.
◎ Food: Amino acids and analogues, seasonings, proteins, starch, dairy products, coffee extracts, fish meal, meat essence, etc.
◎ Pharmacy: traditional Chinese patent medicines and simple preparations, pesticides, antibiotics, pharmaceutical granules, etc.
Ceramics: magnesium oxide, porcelain clay, various metal oxides, dolomite, etc.
◎ spray granulation: various fertilizers, alumina, ceramic powder, pharmaceuticals, heavy metal superhard steel, fertilizer, granular laundry powder, traditional Chinese patent medicines and simple preparations.
◎ spray cooling granulation: amino fatty acid, paraffin, glyceride, tallow, etc. Spray crystallization, spray concentration, spray reaction and other aspects are often used.
technical specifications
model | unit | 50 | 100 | 150 | 200 | 300 | 500 | 1000 |
Water evaporation rate | kg | 50 | 100 | 150 | 200 | 300 | 500 | 1000 |
Dimensions (Ø× H) | mm | 1600×8900 | 2000×11500 | 2400×13500 | 2800×14800 | 3200×15400 | 3800×1880 | 4600×22500 |
High pressure pump pressure | mPa | 2~10 | ||||||
power | KW | 8.5 | 14 | 22 | 24 | 30 | 82 | 30 |
inlet air temperature | oC | 140~350 | ||||||
Product moisture content | % | <5 (up to 0.5) | ||||||
Material recycling | % | >97 | ||||||
electrical heating | KW | 75 | 120 | 150 | When the temperature is below 200, please refer to the actual technology | |||
Electric steam | Mpa+KW | 0.5+54 | 0.6+90 | 0.6+108 | ||||
hot blast stove | Kcal/h | 100000 | 150000 | 200000 | 300000 | 400000 | 500000 | 1200000 |
The above evaporation rate is the maximum evaporation rate.